DS-1200 G4i Folder Inserter
Sophisticated mail processing
Maximum performance, small footprint.
Designed to meet the workflow demands of almost every high-volume mailing application, the DS-1200 G4i delivers maximum performance with the smallest footprint of any production-level solution. No matter what the job is, the DS-1200 G4i outperforms the competition every step of the way, from efficient paper loading to predictive intelligence that estimates when the job will be completed.
The 24” colour touch screen, automated job changeover, and an infinite number of pre-set jobs make it easy to use. Folding, pack size, and envelope adjustments are all made automatically whenever a job is chosen. The simplicity of user controls ensures that set-up time is reduced to seconds rather than hours, which significantly reduces the need for a dedicated operator and on-site support.
When assembling mail with variable pages, the DS-1200 G4i's state-of-the-art feeding technology, IMOS operating system, and Automated Insertion Management System (AIMS) guarantee the right documents are inserted into the correct envelope.
The DS-1200 G4i can read any type of coding including optical mark, optical character, and 1D and 2D data matrix barcodes. The automated camera adds flexibility by automatically adjusting to the individual mark locations of a particular job.
Whatever your business requirements, the DS-1200 G4i can be configured with the appropriate modules.
Why choose the DS-1200 G4i?
Easy to use
All functions controlled by touch screen software
Increase throughput and maximise ROI
Ensure information is secure with document traceability
Reduce postage, preparation, equipment, and material costs
The intelligent high-performance mail assembly system
The 22” colour touch screen and wizard-based guidance simplify operation. Quickly recall stored jobs or create new ones with ease. Load documents and envelopes, press start, and the DS-1200 G4i automatically measures the materials and sets itself up.
Speed is achieved by increased internal processing enhancements and well-balanced input and output capacities. Automatically collate, fold, insert, seal, and count up to 12,000 mail pieces per hour. High capacity feeders can be loaded-on-the-fly and mobile document trolleys load directly from a printer while the system is running.
A wide variety of inserts, from flyers and BRE’s through to thick booklets and even CDs can be fed from a range of up to 16 insert feeders, each featuring fully automated separation adjustment for rapid job change.
The DS-1200 G4i fully integrated direct impression envelope printing solution allows you to personalise envelopes as part of the mail assembly process. This eliminates the need for window envelopes and ensures the privacy of important customer information.
Up to 12,000 envelopes/hour
Up to 26,000 sheets/hour
24” touch screen PC control (Windows 10)
Automatic job set up
Document feeder capacity
Up to 5,000 sheets
Insert feeder capacity
Up to 6,000 inserts
Envelope feeder capacity
Up to 2,000 envelopes
Up to 1500 envelopes
Flats up to 500 envelopes
Up to 6mm
Collation after folding
Collation of inserts
Double feed detection Optical
Online help/remote assistance
C6, DL, C5, B5
Optical Mark Recognition (OMR)
Optical Character Recognition (OCR)
2D Data Matrix
Double feed detection Mechanical
Double feed detection Ultrasonic
Closed loop verification
Mailing system interface
DS-1200 G4i Testimonials
The improvement in efficiency has been almost unbelievable. With the introduction of the DS-1200 our production downtime has reduced to an almost negligible 0.2%. The engineers have been great and the operators love the system,
Production Director, Gecko
“The DS-1200 folder inserter has not only speeded up the deliverability of mail, but we have also been able to access Royal Mail volume-related discounts and ensure we always get the best price for our post.”
Head of Procurement, Labour Party