DS-600i Folder Inserter
Versatile Mail Production
Fold and insert up to 300,000 envelopes per month
The DS-600i meets the workflow demands of almost every mailing application – from direct mail campaigns to highly sensitive medical billing or financial statements. No matter what the job is, the DS-600i maximizes productivity every step of the way, from efficient paper loading to predictive intelligence that estimates when the job will be completed.
The 22” color touch screen is designed for simplicity, making it easy for users in any department to assemble their own mail. Folding, pack size, and envelope adjustments are all made automatically whenever a job is chosen.
When assembling mail with variable pages, the DS-600i's state-of-the-art feeding technology, IMOS operating system, and Automated Insertion Management System (AIMS) guarantee the right documents are inserted into the correct envelope, every time. Each feeder calibrates the first document fed and checks each subsequent document to ensure there are no double feeds.
Automated job changeover and an infinite number of pre-set jobs combine to ensure the versatility and ease of use of the DS-600i.
Watch the DS-600i Product Video.
Why choose the DS-600i?
Easy to use
Color touch screen and wizard-based software
Maximize opportunities through better communication
Ensure information is secure with document traceability
Reduce postage, preparation, equipment, and material costs
The Advanced Mailing Solution
The 22” color touch screen and wizard-based guidance simplify operation. Quickly recall stored jobs or create new ones with ease. Load documents and envelopes, press start, and the DS-600i automatically measures the materials and sets itself up.
Speed is achieved by increased internal processing enhancements and well-balanced input and output capacities. Automatically collate, fold, insert, seal, and count up to 6,000 mail pieces per hour.
The Flex Tower Folder can be configured with one to three stations for maximum flexibility. For secure feeding of a wide variety of printed paper, the feeders use mechanical double detection. Each tower can read both paper sides for maximum compatibility with existing applications.
The DS-600i fully integrated direct impression envelope printing solution allows you to personalize envelopes as part of the mail assembly process. This eliminates the need for window envelopes and ensures the privacy of important customer information.
Up to 6,000 envelopes/hour
Up to 12,000 sheets/hour
Color touch screen Standard (widescreen)
Up to 8 modules (8 feeders or 7 feeders plus 1 tower folder)
Document feeder capacity
Up to 2,000 sheets (combinations of 500 and 1,000 sheet hoppers)
Envelope feeder capacity
Up to 800 (500 flats)
Cascade from feeders
Divert bin for documents
Automatic double detection
(one set, single fold) Up to 8 sheets
Standard ethernet connection
Letter, z-fold, single, double parallel, no fold
Up to 16" portrait feed (folding), 8.5" landscape feed (no folding)
Up to 8.5" portrait feed (folding), 12" landscape feed (no folding)
Maximum insert thickness
Maximum set thickness
3.875" to 10"
8.875" to 13"
Accumulate before folding
High-capacity document feeder
Up to 1,000 sheets (20 lb.)
Barcode Reader (BCR) for 1D and 2D barcodes
Optical Mark Recognition (OMR)
Output Management Software (OMS)
Automated Insertion Management (AIMS)
Inline Envelope Printing
Mailing system interface
Length x Depth x Height
DS-600i (one feeder plus tower folder and furniture)
104" x 25" x 59"
Weight (one feeder plus tower folder and furniture)
“With lower operating overheads, the new system has already made a significant contribution to the company’s performance. The insert has, through its lower operating costs, made a real difference to the bottom line of our mailing process.”
Managing Director, FCS
“We have greatly benefited by saving the amount of time required to process volumes of outgoing mail. This has undoubtedly had a positive impact on our mailroom operations and created greater efficiency within the organization.”
Mailroom Coordinator | OMF