DS-180i production folder inserter

Why choose the DS-180i?

Four reasons high-volume mail centers choose the DS-180i for complex production mail applications.

More control

Configure output options to fit your mailroom needs.

Higher output

Run up to 4,500 envelopes per hour.

Faster job changes

Switch jobs in minutes with unlimited presets and automated changeovers.

Better accuracy

Track and verify each step of the document insertion process.

See the DS-180i in production

The new standard in productivity

Use modular production inserting to simplify high-volume mail runs and reduce manual steps.

Image showing features of the DS-180i folder inserter. Touchscreen controls, catch trays, conveyor belt, sorting, and large monitor

Handles high-volume jobs

Process up to 4,500 envelopes per hour, or even more with the optional Productivity Pack.

Switch mail runs quickly

Use the 22-inch touchscreen, wizard-based guidance, and unlimited job presets to move between mail runs with less effort.

Adapt to complex mailings

Configure the DS-180i for a wide range of applications, from direct mail to sensitive billing, payroll, and financial statements.

Reduce manual handling across finished mail

Give operators more control while simplifying downstream mail handling.

Sort finished mail automatically

Sort envelopes in up to three directions by weight, destination or output process to reduce manual handling.

Give operators more control

Predictive intelligence estimates when mail runs will finish, while on-screen help supports operators at every step.

Enhance your DS-180i mailing workflow

Extend the DS-180i with software and workflow tools that support tracking, preparation, personalization and higher-output mail runs.

AIMS

Monitor and record mail assembly in real time to support closed-loop verification.

Explore AIMS

Impress Automate

Add integrity barcodes and improve document preparation before inserting.

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Inspire

Create personalized, compliant communications that flow into print, digital and high-volume inserting workflows.

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Placeholder image for DS-180i productivity enhancements.

Productivity Pack

Add optional productivity enhancements when your mail center needs even more output from the DS-180i.

Speak with an expert

See how the DS-180i stands out

Feature	Other folder inserters	Quadient DS-180i
Wizard-based setup and unlimited job presets	❌	✅
Modular scaling up to 17 feeders	❌	✅
Full-page barcode reading	❌	✅
In-line metering and output sorting	❌	✅

Specifications at a glance

Feature	Details
Accumulation speed	Up to 6,900/hour
Document feeder capacity	500 or 1,000 sheets
Envelope feeder capacity	800 envelopes
Sealing fluid capacity	10 liters
Touchscreen	22-inch touchscreen PC control
Automatic job setup	Standard
Job memory	Unlimited
Fold types	Letter, z-fold, single, double parallel, no fold
Folding capacity	Up to eight sheets
Maximum insert thickness	4 mm
Reading	Face-up and face-down document reading
Reporting	Embedded datalogging/reporting with AIMS on Board
Options	OMR, BCR, 2D Data Matrix, in-line metering

Download full specifications

Explore other Quadient products

Compare the DS-180i with related production mail, mailing system and integrity solutions.

DS-700 iQ folder inserter

Explore a flexible, scalable production folder inserter for complex high-volume mail applications.

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DS-1200 G5iQ folder inserter

Step up to production inserting for the highest-volume, most demanding mail operations.

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iX-9 mailing system

High-volume mailing system that seals, weighs, measures, meters, and stacks mail runs.

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iX-7 mailing system

A mid-to-high-volume mailing system with speeds up to 175 letters per minute.

Learn more

Frequently asked questions

The Quadient DS-180i is a production folder inserter built for high-volume mail environments. It processes up to 4,500 envelopes per hour, with an optional Productivity Pack for teams that need even more output.

The Quadient DS-180i is a modular document inserting machine that can support up to 17 feeders, giving mail centers the flexibility to run more complex jobs and scale as production needs grow.

Yes. The DS-180i supports full-page barcode reading, helping the mail inserting machine work with existing applications and process documents accurately across complex mail runs.

Yes. The DS-180i can connect with an in-line mailing system to reduce offline handling. It also supports output sorting and automated insertion management options to help keep production mail moving with greater control.

What our customers say

Increased productivity and decreased labor costs

"With our Quadient folder inserter, we have increased productivity and decreased labor costs."

Less manual work. More satisfaction.

"With our Quadient folder inserter, we have a reduction in manual mail assembly processes, as well as an increase in employee and user satisfaction. "

Folded. Sealed. Sent on time.

"Our Quadient inserter folds and seals refund and AP checks faster than hand folding, and it sends checks out in a timely manner for our customers."

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